Manufacturing Tools

Manufacturing Efficiency Calculator

Overall Equipment Effectiveness (OEE) — Availability × Performance × Quality — downtime aur defect reasons ke breakdown ke sath.

Planned Production Time
min
min
min
min
Total Units Produced
Ideal Cycle Time (per unit)
sec
units
units
Estimate value lost
OEE
0%
Overall Equipment Effectiveness
0%
Availability 0%
Performance 0%
Quality 0%

Loss Breakdown

Har downtime aur defect reason ka amount aur uska planned time/production ka % impact.

Loss CategoryTypeAmount% Impact

Formula kaise kaam karta hai

OEE = Availability × Performance × Quality
  • Availability = (Planned Time − Downtime) ÷ Planned Time × 100
  • Performance = (Ideal Cycle Time × Total Units) ÷ Operating Time × 100 — machine kitni fast chali actual speed capability ke muqable
  • Quality = Good Units ÷ Total Units × 100, jahan Good Units = Total − Defects
  • World-Class OEE ≈ 85%+ maana jata hai; 60–85% typical, 60% se kam improvement ki zaroorat signal karta hai